Extrusion Technician (All Shifts)
ESSENTIAL FUNCTIONS
- Set up, operate, monitor, and adjust extrusion manufacturing equipment in accordance with established process parameters and work instructions.
- Troubleshoot equipment and process issues to minimize downtime and maintain product quality.
- Perform in-process quality inspections to ensure product compliance and identify defects.
- Use precision measurement tools including calipers, micrometers, pin gauges, vision systems, and laser micrometers.
- Complete production and quality documentation in compliance with Good Manufacturing Practices (GMP) and ISO 13485 requirements.
- Take appropriate action to ensure quality limits, efficiency targets, and production goals are achieved.
- Monitor raw material usage and accurately track production throughout assigned production lots.
- Perform raw material handling, mixing, and blending per approved formulations and procedures.
- Conduct full machine clean-outs, resets, changeovers, and equipment cleanups as required.
- Maintain an organized, clean, and safe work area in accordance with 5S, safety, and environmental standards.
- Work independently with minimal supervision while maintaining accountability for assigned tasks.
- Adhere to all applicable Aptyx policies, procedures, and regulatory requirements related to health, safety, and environmental compliance.
- Train and mentor extrusion operators and peers as assigned.
- Perform other duties as assigned.
ADDITIONAL RESPONSIBILITIES / TECHNICAL SKILLS
- Perform complex medical extrusion processes, including multi-lumen, multi-layer, and bump tubing.
- Provide effective feedback and support while assisting with task delegation to peers.
- Apply basic mathematical skills including addition, subtraction, multiplication, and division of decimals and fractions.
- Demonstrate understanding of weights, measures, and metric systems.
- Read and interpret precision measuring instruments and technical documentation.
- Apply strong troubleshooting, critical thinking, and problem-solving skills.
- Communicate effectively both verbally and in writing.
- Demonstrate flexibility to support varying manufacturing schedules and production demands.
- Perform all work in compliance with GMP and ISO 13485 requirements.
- Work safely within established safety guidelines and procedures.
REQUIRED QUALIFICATIONS
- High School Diploma or GED required; Technical High School diploma or Associate's degree in a STEM-related field preferred.
- Minimum of two (2) years of experience in a manufacturing environment or demonstrated equivalent technical capability.
- Experience working within a controlled quality system (e.g., ISO 9001 and/or ISO 13485); medical device manufacturing experience preferred.
- Experience with melt extrusion processes required.
- Ability to lift up to 50 lbs occasionally, with frequent lifting of less than 20 lbs.
- Ability to stand for extended periods while monitoring and operating equipment.
PREFERRED QUALIFICATIONS
- Experience in medical tubing or polymer extrusion manufacturing.
- Prior experience supporting regulated medical device production environments.
- Demonstrated mentoring or informal leadership experience.
WORK SCHEDULES
1st Shift
- Monday - Friday: 8:00 AM - 4:30 PM
2nd Shift
- Monday - Friday: 4:00 PM - 12:30 AM
- Shift ends Saturday morning
3rd Shift
- Sunday - Thursday: 12:00 AM - 8:30 AM
- First shift begins Sunday at midnight (Monday morning)
- Final shift ends Friday morning at 8:30 AM
PHYSICAL DEMANDS & WORKING CONDITIONS
- Manufacturing environment with exposure to machinery, noise, and temperature variation.
- Prolonged standing and repetitive motion required.
- Use of Personal Protective Equipment (PPE) is required.
- Working conditions are typical of a regulated manufacturing environment.
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