Assembly Process Engineer
Job Title: Assembly Process Engineer Pay Rate: $50 - $62 per hour Job Type: Contract Location: Devens, MA (ONSITE) Schedule: M-F, 8:00 AM - 5:00 PM Job Summary: This role focuses on developing and managing detailed assembly plans and work instructions for the SPARC tokamak device and its sub-system components. The Assembly Process Engineer will collaborate closely with system design teams, field engineers, and assembly personnel to define efficient, safe, and cost-effective assembly strategies. This position plays a critical role in guiding how large, complex assemblies come together within a highly collaborative, multidisciplinary engineering environment. Job Responsibilities:
- Develop detailed assembly plans and work instructions for the handling, manipulation, guidance, and integration of complex SPARC sub-system assemblies.
- Collaborate with system design teams and assist lead field engineers in finalizing optimal assembly strategies, including sequencing, tooling, safety measures, specifications, and methods.
- Define and document assembly steps that ensure proper tool and personnel access throughout each phase of the assembly process.
- Plan and manage part movement at each assembly stage, ensuring no interference with adjacent systems during handling or placement.
- Create comprehensive assembly work instruction packets for all SPARC sub-assemblies and integrate them into work orders to establish optimal assembly and testing sequences.
- Develop a working knowledge of CFS ERP and MES systems, ensuring part traceability is maintained throughout the assembly process.
- Address non-conformances and assembly challenges using strong problem-solving and communication skills.
- Support continuous improvement of work instruction packet and work order development processes to enhance standardization, efficiency, safety, clarity, and communication.
- Collaborate closely with assembly engineers, tooling engineers, designers, coordinators, and on-site assembly personnel during Tokamak Assembly activities.
- High School Diploma required.
- Minimum of 5 years of technical experience integrating large, complex mechanical structures (aerospace, chemical, industrial, or similar environments).
- Proven experience developing assembly work instructions or work instruction packets.
- Exceptional attention to detail and a proactive, safety-focused mindset.
- Strong communication skills with the ability to clearly express, evaluate, and refine technical ideas.
- Ability to use data to support decision-making.
- Preference for elegant, simple, and efficient solutions over unnecessary complexity.
- Ability to thrive in a fast-paced, dynamic environment.
- Alignment with organizational values of integrity, execution, impact, and self-critique.
- Rigging experience.
- Bachelor"s or Associate degree in a related field.
- Experience with metrology, high-vacuum projects, manufacturing management software, or NX.
- Experience with large component lifting operations involving components greater than 10 tons.
- Physical and Work Environment Requirements
- Ability to occasionally lift up to 50 lbs.
- Comfortable working in environments with industrial hazards, including heat, cold, noise, fumes, strong magnets, lead (Pb), high voltage, high current, pressure systems, and cryogenics.
- Ability to perform tasks such as typing, standing, or sitting for extended periods of time.
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