Lead Manufacturing Systems Engineer
- Develop, test, implement, and maintain CNC post processors to support safe, accurate, and efficient machine tool operation.
- Translate CAM output into optimized machine-specific NC code for CNC mills, lathes, mill-turns, and multi-axis equipment.
- Configure and refine post processors to align with machine kinematics, controller requirements, tooling strategies, and shop standards.
- Troubleshoot and resolve issues related to posted code, machine motion, rotary positioning, coordinate systems, tool changes, and canned cycles.
- Collaborate with CNC programmers, manufacturing engineers, operators, and machine tool suppliers to ensure post processors meet production requirements.
- Validate post processor output through simulation, prove-out, first-run support, and machine testing.
- Work on "brilliant factories" and other IT driven manufacturing systems. Individuals in this area have IT expertise but are specialized primarily in Manufacturing.
- Standardize post processor logic, formatting, and outputs to improve program consistency, machine safety, and ease of use.
- Support introduction of new CNC equipment by developing and qualifying new post processors and machine-specific programming standards.
- Investigate and correct errors related to axis inversion, overtravel, singularities, collision risk, feedrate behavior, and controller syntax.
- Support root cause analysis of machining issues linked to post processor behavior, machine code generation, or controller execution.
- Train programmers and manufacturing teams on post processor usage, limitations, updates, and best practices.
- Ensure posted programs comply with internal standards, machine safety requirements, and manufacturing process controls.
- Bachelor's degree from an accredited university or college OR a high school diploma / GED with at least 4 years of experience in manufacturing engineering, CNC programming, CAM programming, or post processor development PLUS
- Minimum of 3 additional years of experience in manufacturing engineering, CNC programming, CAM programming, or post processor development
- Legal authorization to work in the U.S. is required. We will not sponsor individuals for employment visas, now or in the future, for this job opening.
- Strong understanding of CNC machining principles, including milling, turning, multi-axis machining, and machine kinematics
- Experience developing, modifying, and troubleshooting CAM post processors for machine-specific applications
- Familiarity with major CNC controllers such as Fanuc, Okuma OSP, or similar platforms
- Knowledge of G-code / M-code structure, machine motion logic, work offsets, tool compensation, and canned cycles
- Experience with CAM systems such as NX CAM, Mastercam, CATIA, or equivalent manufacturing software
- Ability to analyze and resolve technical issues involving posted code, simulation results, machine prove-out, and controller behavior
- Strong problem-solving skills with experience in root cause analysis and process improvement
- Ability to collaborate effectively with programmers, operators, manufacturing engineers, OEMs, and software suppliers
- Demonstrated attention to detail in code validation, documentation, and revision control
- Strong written and verbal communication skills with the ability to explain technical issues clearly
- Continuous improvement mindset focused on standardization, efficiency, and error reduction
- Ability to manage multiple priorities in a fast-paced manufacturing environment
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