Extrusion Technician (All Shifts)
Develop and implement precision extrusion and interventional extrusion processes specifically for medical device tubing to ensure high precision product and compliance with tight medical tolerances and standards .
Key responsibilities:
- Set up, operate, monitor, and adjust extrusion manufacturing equipment in accordance with established process parameters and work instructions.
- Troubleshoot equipment and process issues to minimize downtime and maintain product quality.
- Perform in-process quality inspections to ensure product compliance and identify defects.
- Use precision measurement tools including calipers, micrometers, pin gauges, vision systems, and laser micrometers.
- Responsible for all aspects of the polymer extrusion line, including but not limited to; set-up and tear down, equipment maintenance and workflow.
- Execute existing complex processes such as (including but not exclusive to) multi lumen, taper tubing or co-extrusions; Balloon tubing.
- Drive process optimization. Work with production personnel and R&D to ensure high precision extrusion requirements meeting customer specifications and tolerances
- Diagnose and resolve issues related to the extrusion process to minimize downtime and defects. Trouble shoot processing parameters when needed using problem solving methodologies.
- Support, coach and align with all Health and safety company policies.
- Provide extrusions in a timely manner in order to ensure production and development schedules are met.
- Collaborate with external vendors to develop tooling and fixtures that result in producing high precision quality products.
- Manage raw extrusion materials in a way that ensures traceability and prevents contamination.
- Maintain comprehensive records and documentation of all extrusion processes, improvements, and compliance with regulatory requirements. Generate documentation on extrusion runs that is used to control traceability and ensure reproducibility.
- Write and execute process and equipment validations (IQ/OQ/PQ).
- Work with Production development, Engineering, Quality, and Manufacturing Departments during concept, prototyping, and release of new products.
- Support productivity improvement, reducing unnecessary scrap, down time/set-up time.
- Work as part of a team to ensure products and processes comply with the relevant requirements of the quality management system.
- Support scrap-reduction, cost savings and quality improvement teams, with focus on process and material optimization.
- Provide technical support and training to production staff to ensure adherence to best practices and quality standards.
- Work independently with minimal supervision while maintaining accountability for assigned tasks.
- Adhere to all applicable Aptyx policies, procedures, and regulatory requirements related to health, safety, and environmental compliance.
- Train and mentor extrusion operators and peers as assigned.
- Other assignments as requested.
Employment and Educational Requirements:
- Minimum 2 years' experience of hands-on precision extrusion for medical grade products. Including medical TPE and TPU extrusion experience. You know how to set up equipment and run the product.
- Post-Secondary education in a engineering/technical field or relevant technical experience & skills
- Able to work 1st, 2nd or 3rd shifts
- Perform complex medical extrusion processes, including multi-lumen, multi-layer, and bump tubing.
- Ability to execute existing complex processes such as (including but not exclusive to) multi lumen, taper tubing or co-extrusions
- Experience and understanding of extrusion equipment design
- Extensive knowledge in the extrusion of various polymers. Including medical TPE and TPU extrusion experience. (Pebax, Arnitel, Hytrel, PET, PU, HDPE, LDPE, PBT, Polypropylene, Nylons etc as well as tooling and die design and process parameters.
- Expert understanding the effects that viscosity and velocity have on profiles and multi lumen extrusions and the concepts used in tool design to counteract these effects.
- Understanding the effects that residual moisture has on material viscosity and resin degradation in the process.
- Expert understanding of the relationships of the process instrumentation to the observed effects on the process.
- Work as part of a Cross-functional team and independently with excellent personal time management skills, creating a collaborative project environment is essential.
- Able to conform to shifting priorities, demands and timelines through analytical and Problem-solving capabilities. Flexible during times of change.
- Good verbal and written communication skills required.
- Good computer skills including understanding databases, spreadsheets and word processing.
- Ability to read and write English, numeracy abilities, manual dexterity.
- PHYSICAL DEMANDS & WORKING CONDITIONS
- Manufacturing environment with exposure to machinery, noise, and temperature variation.
- Prolonged standing and repetitive motion required.
- Use of Personal Protective Equipment (PPE) is required.
- Working conditions are typical of a regulated manufacturing environment.
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