Controls Engineer

Consolidated Sterilizer Systems
Billerica, MA

Controls Engineer

Consolidated Sterilizer Systems is looking for a Control Engineer/Applications Engineer who is
familiar with industrial control systems, ladder logic, touch-screen HMI development, and PLCs.
Familiarity with Allen-Bradley and Mitsubishi development tools is preferred. This position is
comprised of many roles involving all stages of the product life cycle including development,
testing, validation, documentation, transfer to manufacturing, technical field support, and
troubleshooting/problem-solving.

Our ideal candidate is professional, self-motivated, independent, energetic and enthusiastic with
excellent communication (written & oral) and interpersonal skills. We want a person with
intellectual curiosity and a positive can-do attitude who is looking to make high impact
contributions. This position requires technical aptitude, strong problem-solving skills, great
customer service skills and high attention to detail. A good sense of humor doesn’t hurt.

Key Responsibilities:

  • Support existing Allen Bradley MicroLogix and Mitsubishi FX5U PLC-based control
    systems, including data logging, HMIs, sensors, and other packaged electronics as
    required. Work with ladder logic, structured text, and function block programming.
  • Provide troubleshooting and technical support to in-house manufacturing as well as
    customers & field service technicians.
  • Develop & execute plans for new product improvement, new feature integration, bug
    fixes/patches and cost reduction.
  • Provide validation testing and support for any software modifications and/or design
    revisions.
  • Perform root cause investigation and testing of failed or returned components.
  • Update & maintain manuals and technical documentation.
  • Assist with part selection, testing, qualification, and vendor approval for related controls
    hardware.
  • Design, assemble, wire prototypes and test setups as needed.
  • Create and update existing electrical schematics using AutoCAD LT
  • Provide hands-on training as need to teach in-house manufacturing personnel.
  • Minimum Requirements:
  • Electrical Engineering degree strongly preferred or equivalent relevant work experience.
  • Strong demonstrated capability with developing, troubleshooting, testing / supporting
    PLC and electrical systems preferred. Experience writing PLC programs from scratch is
    a plus.
  • Working knowledge of common industrial electronics such as relays, contactors,
    breakers, fuses, motors, switches, temperature sensors, power supplies, and
    cabling/connectors/plugs/wiring.
  • Familiarity with RS-232, Modbus RTU, and Ethernet IP communication protocols.
  • Strong ability to work in a team and flourish in a small company environment.
  • Ability to wear different hats, shift priorities, and work on multiple projects
    simultaneously.

Nice to Haves:

  • Familiarity with codes such as NFPA 70/NEC, NFPA 79, and UL 508
  • Experience & interest in Lean Manufacturing and Continuous Improvement
  • Experience with FAT/IQ/OQ/PQ procedures & engineering documentation
  • Experience with Process FMEA
  • Familiarity with ERP/MRP systems

This is for a permanent full-time position to start immediately.

Salary/Benefits:
Salary competitive and commensurate with experience. Our company offers outstanding
benefits which include great medical, dental and vision coverage, vacation/holiday/sick time, a
401(k) retirement plan with company match, and lots of opportunity to learn new things.

Candidates Only, No Recruiters

Disclaimer:
The above statements are intended to describe the general nature and level of work being
performed by people assigned to this classification. They are not to be construed as an
exhaustive list of all responsibilities, duties, and skills required of personnel so classified. All
personnel may be required to perform duties outside of their normal responsibilities from time to
time, as needed.

If you are qualified, please apply below!

Posted 2025-08-06

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